Industrial Automation Solutions (PLC & SCADA Systems)
Manufacturing and process industries demand reliable automation systems to maintain product quality, optimize production efficiency, and reduce operational costs. Three Phase Tech Services delivers comprehensive industrial automation solutions covering PLC programming, SCADA development, HMI design, and intelligent motor control systems. Plant managers, production engineers, and maintenance teams rely on these solutions to improve throughput, reduce downtime, and gain real-time visibility into operations.
Why This Service Matters
Manual processes and outdated control systems limit production capacity, increase error rates, and create safety risks. Modern automation improves consistency, enables data-driven decision making, and provides the flexibility to adapt to changing production requirements.
Problems Addressed
- Inconsistent product quality due to manual process control
- Limited visibility into real-time production status and equipment performance
- Inefficient energy consumption from fixed-speed motor operation
- Unplanned downtime from lack of predictive monitoring
- Difficulty scaling production to meet changing demand
- Safety risks from manual intervention in hazardous processes
Potential Outcomes
- Improved product consistency through automated process control
- Real-time visibility into production metrics and equipment status
- Reduced energy consumption through intelligent motor speed control
- Earlier detection of equipment issues through continuous monitoring
- Flexible production capacity with programmable control systems
- Enhanced operator safety through automated hazardous operations
Industrial Automation Solutions (PLC & SCADA Systems)
Specialized automation services address different aspects of industrial control and monitoring. Each service can be delivered independently or integrated into a complete automation system.
Programable Logic Controller (PLC) Solutions
Design, programming, installation, and commissioning of PLC-based control systems for process automation, machine control, and sequential operations across industrial applications.
Plant
Visualization & Monitoring (SCADA)
Development and implementation of SCADA systems, HMI interfaces, and plant-wide monitoring solutions providing real-time visibility into production processes and equipment status.
VFD &
Intelligent
Motor Control
Installation, programming, and commissioning of variable frequency drives and intelligent motor control systems for energy-efficient speed control and process optimization.
Segments We Serve
Retail
Healthcare
Hospitality
data centers
Manufacturing
Processing Industry
Facility Management
Water Treatment Plants
System Capabilities
PLC Programming and Control
- Ladder logic, function block, and structured text programming
- Sequential process control and batch automation
- Machine control and interlocking logic
- Analog and digital I/O configuration
- Communication protocol setup
- Safety PLC programming for machine safety applications
SCADA and HMI Development
- Graphical process visualization screens
- Real-time data acquisition and display
- Alarm management and event logging
- Historical data trending and reporting
- Remote access and monitoring capability
- Integration with enterprise systems
Motor Control and Drives
- VFD sizing, selection, and installation
- Drive parameterization and optimization
- Motor speed and torque control programming
- Soft starter installation and configuration
- Motor protection and monitoring setup
- Energy optimization through speed control
Process Automation
- Water and wastewater treatment plants
- Chemical dosing and mixing systems
- HVAC control and building automation
- Pumping stations and fluid handling
- Batch processing and recipe management
Manufacturing Automation
- Production line control and sequencing
- Packaging and material handling
- Assembly and testing systems
- Quality control and inspection
- Conveyor and sorting systems
Utilities and Infrastructure
- Power generation auxiliary systems
- Substation automation
- District cooling plants
- Fuel handling systems
- Environmental monitoring
Assessment and Design
- Process analysis and control requirements definition
- Control philosophy and system architecture development
- Equipment specification and selection
- Electrical and instrumentation design
- Panel layout and wiring design
Development and Programming
- PLC program development and simulation
- HMI screen design and configuration
- SCADA system development
- Communication network configuration
- Database and reporting setup
Installation and Commissioning
- Control panel fabrication and assembly
- Field wiring and termination
- I/O checkout and loop testing
- System startup and tuning
- Operator training and documentation
How Engagement Works
Three engagement models accommodate different project requirements.
Duration: 4 to 24 weeks depending on scope
Duration: 2 to 8 weeks depending on complexity
Frequency: Annual contracts with defined response times
Platform Expertise
Automation solutions utilize equipment from leading manufacturers:
PLC Platforms
- Siemens (S7-300, S7-400, S7-1200, S7-1500)
- Schneider Electric (Modicon M340, M580, Premium, Quantum)
- Rockwell Automation / Allen-Bradley (ControlLogix, CompactLogix, MicroLogix)
- ABB
- Mitsubishi
- Delta
- Omro
SCADA and HMI Software
- Siemens WinCC
- Schneider Electric Vijeo Designer, AVEVA
- Rockwell FactoryTalk View
- Wonderware (AVEVA) InTouch
- Ignition by Inductive Automation
- GE iFIX
VFD and Drive Brands
- Siemens (SINAMICS)
- Schneider Electric (Altivar)
- ABB (ACS Series)
- Danfoss
- Yaskawa
- Rockwell (PowerFlex)
- Delta
- Mitsubishi
Frequently Asked Questions
What industries do you serve with automation solutions?
Automation solutions serve manufacturing, water treatment, HVAC, oil and gas, food processing, pharmaceutical, and general industrial applications. Systems are customized to meet specific industry requirements and standards.
Can you upgrade existing automation systems?
Yes. Existing systems can be upgraded through PLC migration, HMI modernization, SCADA expansion, or integration of new capabilities. Upgrades can be phased to minimize production disruption.
Which PLC brands do you work with?
Primary expertise includes Siemens, Schneider Electric, and Rockwell Automation platforms. Systems from ABB, Mitsubishi, Delta, Omron, and other manufacturers are also supported.
Do you provide operator training?
Yes. Operator training is included as part of project commissioning. Training covers system operation, alarm response, basic troubleshooting, and routine maintenance procedures.
Can systems be monitored remotely?
Yes. SCADA and HMI systems can be configured for secure remote access, enabling monitoring and limited control from authorized locations. Remote access supports faster troubleshooting and reduced response times.
What is included in a support contract?
Support contracts typically include remote monitoring, telephone support, software updates, priority emergency response, and scheduled preventive maintenance visits. Scope is customized based on system complexity and criticality.
How long does a typical automation project take?
Project duration depends on scope and complexity. Simple machine control projects may complete in 4 to 6 weeks. Large plant-wide SCADA implementations may require 12 to 24 weeks or longer.
Do you handle electrical panel fabrication?
Yes. Control panel design, fabrication, wiring, and testing are provided as part of complete automation solutions. Panels are built to applicable standards and client specifications.
