Revolutionizing Tyre Production with Digital Solution
Digitalization is revolutionizing the tyre manufacturing industry, driving efficiencies, reducing costs, and catering adeptly to evolving market demands. DAVAS delivers a tailored, IoT-enabled digital transformation solution designed specifically for the unique needs of tyre manufacturing. Covering every stage from raw material intake to finished product delivery, DAVAS ensures seamless operation management and fosters continuous process improvement.
DAVAS®Steering Innovation in Tyre Manufacturing
Predictive Maintenance
- Equip your production lines with DAVAS to gain real-time insights into the health of your machinery. This crucial data facilitates predictive maintenance, allowing for timely interventions
Energy Management
- DAVAS monitor and optimize energy usage throughout your facilities. Analyze energy consumption patterns to identify and eliminate wastage, leading to significant cost savings.
Operational Efficiency
- Gather data across all stages, providing a comprehensive analysis that enhances decision-making. Utilize ML to fine-tune production parameters, optimizing every aspect of manufacturing process.
Worker Safety
- Enhance workplace safety with DAVAS. Monitor environmental conditions and machinery operations in real time, ensuring a safer and more efficient work environment.
Asset Management
- Ensure that every piece of critical equipment performs optimally, safeguarding your investment and consistently delivering superior production quality.
Production Process Monitoring Optimizing Every Step with Precision
Calendering
Ensures precise gap maintenance between rollers, monitors roller speed, and controls the flow of cooling solvents.
Fabric Ply Cutting
Tracks downtime and runtime of cutting machines, measures fabric weight and length, and optimizes shift scheduling based on real-time production data.
Tyre Building
Provides live updates on tyre building machine operations, material shortages, and machine breakdowns.
Tyre Curing
Monitors production and scrap counts in real-time, enhancing the responsiveness of maintenance processes.
Why Tyre Manufacturers Choose DAVAS®
Enhanced Operational Efficiency
Streamlines production processes, reducing waste and improving throughput.
Cost Reduction
Lowers energy costs and reduces expenditure on maintenance and raw materials..
Quality Improvement
Maintains consistent product quality, enhancing brand reputation and customer satisfaction.
Strategic Insights
Provides actionable intelligence for strategic planning and continuous improvement.
Sustainability
Supports eco-friendly practices by optimizing resource use and reducing environmental impact.