Empowering Steel Plants with Integrated IoT Solutions
DAVAS revolutionizes steel production through advanced IoT integration, enhancing efficiency, quality, and safety throughout the manufacturing process. From blast furnaces to finished products, this solution boosts delivery performance, minimizes unplanned downtimes, and extends asset lifespans with real-time monitoring and predictive maintenance, positioning DAVAS as a crucial asset for modern steel plants.
Key Features
Comprehensive Production Monitoring
- Controls inputs and airflows in the blast furnace to maximize efficiency.
- Monitors oxygen flow and temperatures in the basic oxygen furnace for optimal steel quality.
- Tracks refining agents and argon in secondary refining for precise composition adjustments.
- Manages roller gaps and motor health in casting & rolling for consistent product quality.
Intelligent Asset Management
- Extends equipment lifespan through predictive maintenance based on advanced analytics.
- Increases operational efficiency by reducing breakdowns and optimizing asset performance.
Cutting and Winding Process Enhancements
- Monitors processing speeds and mandrel rotations to minimize defects in steel sheet production.
- Ensures dimensional accuracy by precisely measuring product thickness and warpage.
Energy Management and Power Quality Monitoring
- Actively reduces energy consumption by up to 30%, enhancing the plant’s energy footprint.
- Ensures stable power supply to prevent disruptions and protect sensitive equipment.
Benefits
Enhanced Product Quality
Ensures superior product consistency and quality through precise control across all production stages, from iron making to finishing.
Reduced Energy Consumption
Actively reduces power usage with smart energy management tools, significantly lowering energy costs and enhancing the environmental footprint.
Predictive Maintenance
Utilizes advanced analytics to predict and prevent equipment failures, minimizing downtime and maintenance costs, thereby extending machinery life.
Optimized Asset Utilization
Improves the efficiency and lifespan of critical machinery through intelligent asset management, maximizing overall equipment effectiveness (OEE).
